NTISthis.com

Evidence Guide: AURTTM003 - Apply metal to rebuild engine components

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURTTM003 - Apply metal to rebuild engine components

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to undertake metal building procedures

  1. Job requirements are determined from workplace instructions
  2. Information is sourced, procedures and methods are analysed, and appropriate tools are selected for rebuilding engine components
  3. Tools and measuring equipment are selected and checked for serviceability
  4. Hazards associated with the work are identified and risks are managed
  5. Engine component is prepared for appropriate metal application method according to workplace procedures and safety and environmental requirements
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Information is sourced, procedures and methods are analysed, and appropriate tools are selected for rebuilding engine components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and measuring equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component is prepared for appropriate metal application method according to workplace procedures and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply metal to engine component

  1. Metal application process is used to rebuild damaged engine component according to workplace procedures and safety requirements, and following machinery safe operating procedures
  2. Engine component is measured to ensure compliance with specifications
  3. Metal application process is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures
Metal application process is used to rebuild damaged engine component according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component is measured to ensure compliance with specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Metal application process is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform necessary machining to rebuild component

  1. Machining is carried out according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures
  2. Component is measured to ensure compliance with manufacturer specifications
  3. Machining operations are completed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and following machinery safe operating procedures
Machining is carried out according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Component is measured to ensure compliance with manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machining operations are completed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete rebuild processes

  1. Component surfaces are finished to manufacturer specifications and within allowable tolerances according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures
  2. Final inspection is made to ensure finished work complies with workplace requirements
  3. Bright surfaces are treated with rust prevention solution and engine component is prepared for further process or storage according to workplace procedures
  4. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  5. Workplace documentation is processed according to workplace procedures
Component surfaces are finished to manufacturer specifications and within allowable tolerances according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Final inspection is made to ensure finished work complies with workplace requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bright surfaces are treated with rust prevention solution and engine component is prepared for further process or storage according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to undertake metal building procedures

  1. Job requirements are determined from workplace instructions
  2. Information is sourced, procedures and methods are analysed, and appropriate tools are selected for rebuilding engine components
  3. Tools and measuring equipment are selected and checked for serviceability
  4. Hazards associated with the work are identified and risks are managed
  5. Engine component is prepared for appropriate metal application method according to workplace procedures and safety and environmental requirements
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Information is sourced, procedures and methods are analysed, and appropriate tools are selected for rebuilding engine components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and measuring equipment are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component is prepared for appropriate metal application method according to workplace procedures and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Apply metal to engine component

  1. Metal application process is used to rebuild damaged engine component according to workplace procedures and safety requirements, and following machinery safe operating procedures
  2. Engine component is measured to ensure compliance with specifications
  3. Metal application process is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures
Metal application process is used to rebuild damaged engine component according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Engine component is measured to ensure compliance with specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Metal application process is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform necessary machining to rebuild component

  1. Machining is carried out according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures
  2. Component is measured to ensure compliance with manufacturer specifications
  3. Machining operations are completed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and following machinery safe operating procedures
Machining is carried out according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Component is measured to ensure compliance with manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machining operations are completed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete rebuild processes

  1. Component surfaces are finished to manufacturer specifications and within allowable tolerances according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures
  2. Final inspection is made to ensure finished work complies with workplace requirements
  3. Bright surfaces are treated with rust prevention solution and engine component is prepared for further process or storage according to workplace procedures
  4. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  5. Workplace documentation is processed according to workplace procedures
Component surfaces are finished to manufacturer specifications and within allowable tolerances according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Final inspection is made to ensure finished work complies with workplace requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Bright surfaces are treated with rust prevention solution and engine component is prepared for further process or storage according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to undertake metal building procedures

1.1 Job requirements are determined from workplace instructions

1.2 Information is sourced, procedures and methods are analysed, and appropriate tools are selected for rebuilding engine components

1.3 Tools and measuring equipment are selected and checked for serviceability

1.4 Hazards associated with the work are identified and risks are managed

1.5 Engine component is prepared for appropriate metal application method according to workplace procedures and safety and environmental requirements

2. Apply metal to engine component

2.1 Metal application process is used to rebuild damaged engine component according to workplace procedures and safety requirements, and following machinery safe operating procedures

2.2 Engine component is measured to ensure compliance with specifications

2.3 Metal application process is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures

3. Perform necessary machining to rebuild component

3.1 Machining is carried out according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures

3.2 Component is measured to ensure compliance with manufacturer specifications

3.3 Machining operations are completed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and following machinery safe operating procedures

4. Complete rebuild processes

4.1 Component surfaces are finished to manufacturer specifications and within allowable tolerances according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures

4.2 Final inspection is made to ensure finished work complies with workplace requirements

4.3 Bright surfaces are treated with rust prevention solution and engine component is prepared for further process or storage according to workplace procedures

4.4 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.5 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to undertake metal building procedures

1.1 Job requirements are determined from workplace instructions

1.2 Information is sourced, procedures and methods are analysed, and appropriate tools are selected for rebuilding engine components

1.3 Tools and measuring equipment are selected and checked for serviceability

1.4 Hazards associated with the work are identified and risks are managed

1.5 Engine component is prepared for appropriate metal application method according to workplace procedures and safety and environmental requirements

2. Apply metal to engine component

2.1 Metal application process is used to rebuild damaged engine component according to workplace procedures and safety requirements, and following machinery safe operating procedures

2.2 Engine component is measured to ensure compliance with specifications

2.3 Metal application process is completed in readiness for further repair according to workplace procedures and safety requirements, and following machinery safe operating procedures

3. Perform necessary machining to rebuild component

3.1 Machining is carried out according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures

3.2 Component is measured to ensure compliance with manufacturer specifications

3.3 Machining operations are completed according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and following machinery safe operating procedures

4. Complete rebuild processes

4.1 Component surfaces are finished to manufacturer specifications and within allowable tolerances according to workplace procedures and safety and environmental requirements, and following machinery safe operating procedures

4.2 Final inspection is made to ensure finished work complies with workplace requirements

4.3 Bright surfaces are treated with rust prevention solution and engine component is prepared for further process or storage according to workplace procedures

4.4 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.5 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

repair a cast iron cylinder head

repair a crack in an aluminium alloy cylinder head

build up camshaft lobes or journals by welding, metal spraying and hard chroming, and machine to specifications

build up crankshaft journals or thrust surfaces or bearing faces by welding, metal spraying and hard chroming, and machine to specifications.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to applying metal to rebuild engine components, including procedures for :

selecting and using personal protective equipment (PPE)

safely operating welding, metal spraying and hard chroming machinery

environmental requirements, including procedures for trapping, storing and disposing of cooling and lubricating fluids released during the machining process

procedures for identifying existing heat treatment processes, including nitriding, Tufftriding and induction hardening

specific welding procedures, including:

manual metal arc welding (MMAW)

gas metal arc welding (GMAW)

gas tungsten arc welding (GTAW)

flux core

metal spraying

submerged arc

procedures for hard chrome application

repair operations for components, including:

crankshaft journals

camshaft journals and lobes

seal areas

crankshaft nose and keyway

pulley retaining thread damage

crankshaft radius treatment, including:

shot peening

radius rolling

deep fillet radius rolling

requirements of Australian standards relevant to engine reconditioning, including:

AS 4182 Automotive repairs – Code of practice for reconditioning reciprocating spark ignition engines

AS 4427 Automotive repairs – Code of practice for reconditioning reciprocating compression ignition engines

post-repair operations, including rust protection of machined surfaces.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Measuring equipment must include:

dial indicators

inside and outside metric and imperial micrometers.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures:

selecting and using personal protective equipment (PPE)

safely operating welding, metal spraying and hard chroming machinery

environmental requirements, including procedures for trapping, storing and disposing of cooling and lubricating fluids released during the machining process.